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Supplemental Lighting Boosts Yields in Indoor Farming

2026-01-30

For years, growers have struggled with the frustrating phenomenon of "popcorn" buds - underdeveloped, low-quality flowers that form in the lower canopy despite careful cultivation. Traditional top-only lighting systems create an uneven distribution of photosynthetic energy, leaving lower bud sites starved for light while upper flowers flourish. By 2025, forward-thinking cultivators are abandoning this outdated approach in favor of precision lighting strategies that deliver photons exactly where they're needed most.

The latest advancements in LED technology and commercial growing experience have given rise to sophisticated multi-layer illumination systems. These combine powerful overhead lighting with strategically placed side and under-canopy fixtures to create a truly three-dimensional light environment. But does this "equal opportunity" approach actually outperform conventional high-intensity top lighting? Are the additional equipment costs, installation complexity, and energy consumption justified by measurable results? This investigation presents definitive data, actionable recommendations, and peer-reviewed research to help growers make informed decisions.

1. The Science of Photosynthesis: How Buds Absorb Light

Like most foliage plants,  buds evolved to capture sunlight from above. The upper leaf surface (adaxial side) contains concentrated chloroplasts - nature's solar panels that efficiently absorb photons. The lower surface (abaxial side) primarily facilitates gas exchange.

Surface Matters: Differential Light Absorption

Understanding how different leaf surfaces absorb light is crucial for optimizing illumination strategies.

  • Top Lighting: When photons strike the upper leaf surface, approximately 90% of photosynthetically active radiation (PAR) gets absorbed.
  • Under-Canopy Lighting: The lower leaf surface absorbs only 50-60% of incident PAR. While less efficient than top absorption, this still provides significant benefits to otherwise light-deprived lower growth.
  • Inter-Canopy Lighting: Absorption rates resemble under-canopy lighting, but these systems excel at targeting specific areas that overhead lights can't reach, achieving comprehensive coverage.
The Truth About Light Penetration

Only 5-10% of PAR penetrates healthy bud leaves, and this transmitted light loses critical blue and red wavelengths, consisting primarily of less photosynthetically efficient green and far-red light. This means PAR meter readings taken at the canopy top dramatically overestimate the actual light available to lower buds.

The Cost of Light Deprivation

The upper canopy naturally monopolizes available light for maximum growth. Without intervention, middle and lower canopy areas inevitably suffer from "light starvation," resulting in those disappointing popcorn buds - loose, underdeveloped flowers with significantly lower THC and terpene content than their upper counterparts, substantially reducing both yield and quality.

2. By the Numbers: Energy Use, Light Absorption, and Bud Quality

Consider the energy consumption across different lighting strategies during a standard 8-week flowering cycle (56 days at 12 hours daily illumination in a 4'x4' canopy area):

Option 1: Top Lighting Only
  • Typical LED fixture: 640W
  • Light absorption: 90%
  • Total energy: 0.64 kW × 12h × 56 days = 430 kWh
  • Electricity cost ($0.15/kWh): $64.50
Option 2: Under-Canopy Supplementation
  • Two 120-125W LED bars (one per side): 240-250W total
  • Light absorption: 55%
  • Total energy: 0.25 kW × 12h × 56 days = 168 kWh
  • Electricity cost ($0.15/kWh): $25.20
Option 3: Inter-Canopy Lighting

Similar to under-canopy systems in power consumption, but with different directional focus, specifically targeting shaded mid-canopy bud sites.

Efficiency Analysis

While under-canopy lighting increases total energy use by about 39%, it delivers photons precisely where they're needed most, resulting in superior energy conversion and yield improvements.

3. Research Validation: Yield Breakthroughs from Supplemental Lighting

Peer-reviewed studies provide definitive evidence of multi-layer lighting benefits:

University of Guelph (Hawley et al., HortScience 2018):
  • Under-canopy lighting increased total dry bud weight by 20-24%
  • Lower bud THC and terpene content matched top colas
  • Significantly improved yield and chemical consistency
MDPI Plants (2024):
  • Both under-canopy (SCL) and inter-canopy (ICL) lighting boosted yields
  • SCL showed superior energy efficiency per gram produced
  • Lower bud quality matched upper canopy standards
Commercial Grower Reports:

Professional cultivators document 20-30% total yield increases and substantially higher premium flower percentages, particularly in dense or vertical grows.

"Implementing under-canopy lighting throughout flowering improves yield, THC uniformity, and lower bud development compared to top lighting alone." — Hawley et al., 2018
4. Practical Comparison: Top Lighting vs. Distributed Lighting

Consider this real-world scenario for a standard 4'x4' grow area:

Option A: All-Top Lighting (1000W primary light)
  • Pros: Simple installation, intense upper canopy lighting, minimal equipment
  • Cons: Excess upper light creates saturation waste, lower buds remain underdeveloped
Option B: Split Lighting (640W top + 2×120-125W under-canopy bars)
  • Total power: 890W (comparable to 1000W option)
  • Pros: Balanced light distribution, superior whole-plant efficiency, dramatically improved lower bud quality
  • Cons: Slightly more complex installation
Energy Comparison (8-week cycle):
  • Option A: 1.0 kW × 12h × 56 days = 672 kWh
  • Option B: 0.89 kW × 12h × 56 days = 598 kWh
Yield and Quality Results

All research and commercial experience confirms:

  • Distributed lighting produces more grams per watt and higher percentages of premium "A" grade buds throughout the canopy
  • Lower buds develop with density, THC content, and terpene profiles matching top colas
  • 640W top lighting affects upper flowers minimally compared to 1000W systems - leaves become light-saturated and can't utilize additional photons

The scientific verdict is clear: Balancing power between top and supplemental fixtures outperforms simply blasting more light from above.

5. Comprehensive Strategies: Optics, Training, and Reflectors

Additional techniques can further optimize light utilization:

Advanced Optical Designs

Some manufacturers incorporate secondary optics to enhance canopy penetration. While helpful, physical limits remain - dense canopies absorb most incident light regardless of directionality.

Pruning and Training

Defoliation, lollipopping (removing lower third growth), and trellising improve light penetration. Lollipopping redirects energy to upper and middle buds, directly reducing popcorn bud formation.

Integrated Approach

Maximum results come from combining canopy management, quality top lighting, and strategic supplemental lighting.

Option Top Power Under-Canopy Total Power kWh (56 days) Energy Cost Yield Increase Premium Buds
1000W Top Only 1000W 0 1000W 672 $100.80 Baseline 40-50%
Distributed Lighting 640W 250W 890W 598 $89.70 +20-30% 60-80%
6. Installation and Best Practices
Top Lighting
  • Use high-quality LEDs with even light distribution
  • Maintain 18-24" height above canopy during flowering
Under-Canopy Lighting
  • Install two 120-125W bars per 4'x4' area (one per side)
  • Position near base, angled slightly inward for even coverage
  • Select waterproof (IP-rated) models
Inter-Canopy Lighting
  • Mount at mid-canopy height along sides
  • Particularly effective in vertical multi-layer systems
Scheduling

Operate all lights on 12-hour cycles throughout flowering.

Complementary Practices
  • Remove light-blocking fan leaves
  • Maintain strong airflow to prevent mold
7. Frequently Asked Questions
Q: Are under-canopy lights needed during vegetative growth?

A: No. Canopies aren't dense enough to warrant supplemental lighting during this phase.

Q: Is inter-canopy lighting superior to under-canopy lighting?

A: Both improve lower yields. Under-canopy targets lowest buds; side lighting excels for middle branches.

Q: Can more top lighting (beyond 800-900W/4x4) compensate for lacking under-canopy lights?

A: No. Upper leaves become light-saturated, wasting additional energy or causing heat stress.

Q: What's the ideal under-canopy light spectrum?

A: Red/far-red dominant spectra promote lower bud swelling. Many commercial bars use blended spectra for optimal results.

Q: Can I use fewer under-canopy lights to save energy?

A: Two bars per 4'x4' area provides standard coverage, though smaller spaces might use one. Avoid over-illumination that stresses leaves.

8. The New Gold Standard in Indoor Cultivation

The era of top-only lighting is ending for premium bud production. Peer-reviewed research and top commercial growers agree:

Dividing total power between strong overhead lighting and targeted under-canopy/inter-canopy fixtures delivers superior yields, quality, and profitability without substantially increasing energy costs.

By combining canopy management techniques with supplemental lighting, growers can eliminate popcorn buds, increase flower density, and improve THC consistency throughout the plant.

Strategic investment in LED supplementation and proper canopy management transforms lower buds into premium flowers, boosting total yields by up to 30% and commanding higher prices for more uniform, potent harvests.

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Home > Blog >

Company blog about-Supplemental Lighting Boosts Yields in Indoor Farming

Supplemental Lighting Boosts Yields in Indoor Farming

2026-01-30

For years, growers have struggled with the frustrating phenomenon of "popcorn" buds - underdeveloped, low-quality flowers that form in the lower canopy despite careful cultivation. Traditional top-only lighting systems create an uneven distribution of photosynthetic energy, leaving lower bud sites starved for light while upper flowers flourish. By 2025, forward-thinking cultivators are abandoning this outdated approach in favor of precision lighting strategies that deliver photons exactly where they're needed most.

The latest advancements in LED technology and commercial growing experience have given rise to sophisticated multi-layer illumination systems. These combine powerful overhead lighting with strategically placed side and under-canopy fixtures to create a truly three-dimensional light environment. But does this "equal opportunity" approach actually outperform conventional high-intensity top lighting? Are the additional equipment costs, installation complexity, and energy consumption justified by measurable results? This investigation presents definitive data, actionable recommendations, and peer-reviewed research to help growers make informed decisions.

1. The Science of Photosynthesis: How Buds Absorb Light

Like most foliage plants,  buds evolved to capture sunlight from above. The upper leaf surface (adaxial side) contains concentrated chloroplasts - nature's solar panels that efficiently absorb photons. The lower surface (abaxial side) primarily facilitates gas exchange.

Surface Matters: Differential Light Absorption

Understanding how different leaf surfaces absorb light is crucial for optimizing illumination strategies.

  • Top Lighting: When photons strike the upper leaf surface, approximately 90% of photosynthetically active radiation (PAR) gets absorbed.
  • Under-Canopy Lighting: The lower leaf surface absorbs only 50-60% of incident PAR. While less efficient than top absorption, this still provides significant benefits to otherwise light-deprived lower growth.
  • Inter-Canopy Lighting: Absorption rates resemble under-canopy lighting, but these systems excel at targeting specific areas that overhead lights can't reach, achieving comprehensive coverage.
The Truth About Light Penetration

Only 5-10% of PAR penetrates healthy bud leaves, and this transmitted light loses critical blue and red wavelengths, consisting primarily of less photosynthetically efficient green and far-red light. This means PAR meter readings taken at the canopy top dramatically overestimate the actual light available to lower buds.

The Cost of Light Deprivation

The upper canopy naturally monopolizes available light for maximum growth. Without intervention, middle and lower canopy areas inevitably suffer from "light starvation," resulting in those disappointing popcorn buds - loose, underdeveloped flowers with significantly lower THC and terpene content than their upper counterparts, substantially reducing both yield and quality.

2. By the Numbers: Energy Use, Light Absorption, and Bud Quality

Consider the energy consumption across different lighting strategies during a standard 8-week flowering cycle (56 days at 12 hours daily illumination in a 4'x4' canopy area):

Option 1: Top Lighting Only
  • Typical LED fixture: 640W
  • Light absorption: 90%
  • Total energy: 0.64 kW × 12h × 56 days = 430 kWh
  • Electricity cost ($0.15/kWh): $64.50
Option 2: Under-Canopy Supplementation
  • Two 120-125W LED bars (one per side): 240-250W total
  • Light absorption: 55%
  • Total energy: 0.25 kW × 12h × 56 days = 168 kWh
  • Electricity cost ($0.15/kWh): $25.20
Option 3: Inter-Canopy Lighting

Similar to under-canopy systems in power consumption, but with different directional focus, specifically targeting shaded mid-canopy bud sites.

Efficiency Analysis

While under-canopy lighting increases total energy use by about 39%, it delivers photons precisely where they're needed most, resulting in superior energy conversion and yield improvements.

3. Research Validation: Yield Breakthroughs from Supplemental Lighting

Peer-reviewed studies provide definitive evidence of multi-layer lighting benefits:

University of Guelph (Hawley et al., HortScience 2018):
  • Under-canopy lighting increased total dry bud weight by 20-24%
  • Lower bud THC and terpene content matched top colas
  • Significantly improved yield and chemical consistency
MDPI Plants (2024):
  • Both under-canopy (SCL) and inter-canopy (ICL) lighting boosted yields
  • SCL showed superior energy efficiency per gram produced
  • Lower bud quality matched upper canopy standards
Commercial Grower Reports:

Professional cultivators document 20-30% total yield increases and substantially higher premium flower percentages, particularly in dense or vertical grows.

"Implementing under-canopy lighting throughout flowering improves yield, THC uniformity, and lower bud development compared to top lighting alone." — Hawley et al., 2018
4. Practical Comparison: Top Lighting vs. Distributed Lighting

Consider this real-world scenario for a standard 4'x4' grow area:

Option A: All-Top Lighting (1000W primary light)
  • Pros: Simple installation, intense upper canopy lighting, minimal equipment
  • Cons: Excess upper light creates saturation waste, lower buds remain underdeveloped
Option B: Split Lighting (640W top + 2×120-125W under-canopy bars)
  • Total power: 890W (comparable to 1000W option)
  • Pros: Balanced light distribution, superior whole-plant efficiency, dramatically improved lower bud quality
  • Cons: Slightly more complex installation
Energy Comparison (8-week cycle):
  • Option A: 1.0 kW × 12h × 56 days = 672 kWh
  • Option B: 0.89 kW × 12h × 56 days = 598 kWh
Yield and Quality Results

All research and commercial experience confirms:

  • Distributed lighting produces more grams per watt and higher percentages of premium "A" grade buds throughout the canopy
  • Lower buds develop with density, THC content, and terpene profiles matching top colas
  • 640W top lighting affects upper flowers minimally compared to 1000W systems - leaves become light-saturated and can't utilize additional photons

The scientific verdict is clear: Balancing power between top and supplemental fixtures outperforms simply blasting more light from above.

5. Comprehensive Strategies: Optics, Training, and Reflectors

Additional techniques can further optimize light utilization:

Advanced Optical Designs

Some manufacturers incorporate secondary optics to enhance canopy penetration. While helpful, physical limits remain - dense canopies absorb most incident light regardless of directionality.

Pruning and Training

Defoliation, lollipopping (removing lower third growth), and trellising improve light penetration. Lollipopping redirects energy to upper and middle buds, directly reducing popcorn bud formation.

Integrated Approach

Maximum results come from combining canopy management, quality top lighting, and strategic supplemental lighting.

Option Top Power Under-Canopy Total Power kWh (56 days) Energy Cost Yield Increase Premium Buds
1000W Top Only 1000W 0 1000W 672 $100.80 Baseline 40-50%
Distributed Lighting 640W 250W 890W 598 $89.70 +20-30% 60-80%
6. Installation and Best Practices
Top Lighting
  • Use high-quality LEDs with even light distribution
  • Maintain 18-24" height above canopy during flowering
Under-Canopy Lighting
  • Install two 120-125W bars per 4'x4' area (one per side)
  • Position near base, angled slightly inward for even coverage
  • Select waterproof (IP-rated) models
Inter-Canopy Lighting
  • Mount at mid-canopy height along sides
  • Particularly effective in vertical multi-layer systems
Scheduling

Operate all lights on 12-hour cycles throughout flowering.

Complementary Practices
  • Remove light-blocking fan leaves
  • Maintain strong airflow to prevent mold
7. Frequently Asked Questions
Q: Are under-canopy lights needed during vegetative growth?

A: No. Canopies aren't dense enough to warrant supplemental lighting during this phase.

Q: Is inter-canopy lighting superior to under-canopy lighting?

A: Both improve lower yields. Under-canopy targets lowest buds; side lighting excels for middle branches.

Q: Can more top lighting (beyond 800-900W/4x4) compensate for lacking under-canopy lights?

A: No. Upper leaves become light-saturated, wasting additional energy or causing heat stress.

Q: What's the ideal under-canopy light spectrum?

A: Red/far-red dominant spectra promote lower bud swelling. Many commercial bars use blended spectra for optimal results.

Q: Can I use fewer under-canopy lights to save energy?

A: Two bars per 4'x4' area provides standard coverage, though smaller spaces might use one. Avoid over-illumination that stresses leaves.

8. The New Gold Standard in Indoor Cultivation

The era of top-only lighting is ending for premium bud production. Peer-reviewed research and top commercial growers agree:

Dividing total power between strong overhead lighting and targeted under-canopy/inter-canopy fixtures delivers superior yields, quality, and profitability without substantially increasing energy costs.

By combining canopy management techniques with supplemental lighting, growers can eliminate popcorn buds, increase flower density, and improve THC consistency throughout the plant.

Strategic investment in LED supplementation and proper canopy management transforms lower buds into premium flowers, boosting total yields by up to 30% and commanding higher prices for more uniform, potent harvests.